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Spirit bottles being filled and capped on the BSOA production line

Route 04 — Co-packing

Contract bottling and packing for established liquor businesses.

When you already have the brand and the business but need capacity, BSOA bottles, labels, packs and dispatches for you — as overflow or as a dedicated production run.

Overview

Your product, our line, your specification.

Co-packing is for businesses already trading in liquor: producers, importers, distributors and brand owners with existing product and licences in place.

You can supply the liquid and dry goods, or ask BSOA to procure some or all of them. Either way the work is done to your written specification, with quality checks through the run and full traceability of what was packed.

It suits peak-season overflow, a line you no longer want to run in-house, a format change such as adding miniatures or gift packs, or bulk imported liquid that needs bottling locally.

Who this is for

  • Producers needing overflow capacity in peak season
  • Importers bottling bulk liquid for the South African market
  • Brand owners consolidating packing with one licensed manufacturer
  • Businesses adding a new pack format without new equipment

What's included

What BSOA does on this route.

Filling and capping

Spirit filling and closure application across formats from 50 ml miniatures to 750 ml bottles.

Labelling

Front, back and neck label application, with statutory content checked against your specification.

Dry goods procurement

Bottles, closures, labels and cartons supplied by you or sourced by BSOA on your behalf.

Quality control

In-line checks, fill-level verification and batch records for traceability of every run.

Confidentiality

Recipes, specifications and volumes treated as confidential, with NDAs welcome before detail is shared.

Storage and dispatch

Bonded storage, palletising, dispatch into the trade and export documentation where required.

Palletised cases stored in a bonded warehouse ready for dispatch

Process

How the route runs.

  1. 01

    Scope

    Volumes, formats, timing and which inputs each party supplies.

  2. 02

    Specification

    Written pack spec, fill levels, label placement and QC criteria.

  3. 03

    Quotation

    Run rates, minimums, storage and dispatch costs confirmed.

  4. 04

    Trial run

    A short first run to validate the spec before full production.

  5. 05

    Production

    Scheduled runs with in-line checks and batch documentation.

  6. 06

    Dispatch

    Storage, palletising and release to your trade or export route.

Good to know

Practical detail before you enquire.

  • Co-packing assumes an established liquor business with its own licences and route to market.
  • Responsibility for liquid, dry goods, statutory labelling and excise is defined in the co-packing agreement.
  • Run minimums depend on format changeover, so consolidated runs are usually more cost-effective.
  • Scheduling is capacity-dependent; peak-season runs should be booked well in advance.

Next step

Need licensed bottling capacity in Cape Town?

Send your formats, volumes and timing and we will confirm capacity, run rates and what we would need from you.